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How to Repair Chimney Mortar

Avoid water leakage by using these easy step-by-step instructions to repair chimney mortar and sloping a crown.

Materials

  • Concrete
  • Mortar
  • Rain Cap

Tools

  • Trowel

Highlights:

  • Step 1: Prevent Chimney Leaks
  • Step 2: Restore The Brick Joints
  • Step 3: Install A Rain Cap

Step 1: Prevent Chimney Leaks

Mix the mortar and concrete; it should have a smooth consistency, not too dry or too soggy.

Note: Prep the area by clearing away any loose debris. When applying the concrete to the crown, slope down from the highest point toward the edges, the peak should be at the middle of the crown. The way a slope is designed, the idea being that the water sheds away from the crown.

Note: Don’t make the edge too thin. Keep it at approximately 1″ high. This prevents future detachment.

Let the concrete cure for several hours before doing any more work on the crown.

Step 2: Restore The Brick Joints

First prep the area to ensure good mortar adhesion.

Apply the mortar to the joint using a pointing trowel or a grout bag. Make sure the mortar is tightly packed each time it is applied.  After the mortar stiffens a little, you will want to use a jointer to smooth out the fresh mortar.  This will prevent the water from entering the joints again.

mortar jointing, jointer, tuck pointing

Clear away excess mortar with a soft bristle brush after the mortar hardens up further.  Make sure it fills the void and stays in place.

Note: Keep the mortar churned and at the right consistency throughout the process.

Step 3: Install A Rain Cap

Install a rain cap at the top of the chimney, this prevents rain water from entering the flue. Follow the manufacturer’s instructions, they vary by the type of rain cap and/or damper that you buy.  The best rain cap will cover the entire crown.  It will almost any water from touching any part of the concrete crown.

 








    *Note: If you have a terra cotta clay chimney
    flue lining, be sure to measure the true length and width of the
    inside of your chimney flue space.

    *If there is a terra cotta clay flue liner, does it protrude out of
    the top of the chimney at least 2 inches? If there are at least 2
    inches and the terra cotta clay is in good condition, you will use
    our stainless steel, terra cotta top plate that has a 1 1⁄2inch edge
    that goes all the way around (like a shoebox lid).

    *If your terra cotta clay flue is in bad shape at the top, you may
    need to just take a hammer and tap all around that terra cotta,
    taking it away to make the surface flat at the top of your chimney.
    In that case, you will simply use the flat top plate that comes with
    our liner kit.



    *Note: If you have a terra cotta clay chimney
    flue lining, be sure to measure the true length and width of the
    inside of your chimney flue space.

    *If it is on the back of the stove, is it parallel with the back of the stove or is it at an angle, like 45 degrees?

    *If it is at an angle you will use an insert stove adaptor (an insert liner kit) rather than a two-part tee with cleanout cap.


    Usually pellet stoves have an exhaust hole id of 3 inches. However, if you are going up more than 15 feet to the top of your chimney you need to use a pipe and/or flex liner that is 4 inches diameter.





    If you are only venting a hot water heater then the exhaust hole diameter is probably 3 inch diameter. If it is 3 inch diameter and you are going up more than 15 feet to the top of your chimney, you must use a 4 inch diameter flexible liner or ridged pipe for proper draft. We also suggest to go ahead and use a 4 inch diameter flexible liner or ridged pipe even if the total length is 15 feet or less.


    Not the depth or any other dimension inside your fireplace.

    Most gas log fireplaces require an 8 inch liner kit or rigid kit. But do not assume that is the case for the gas log fireplace kit you are installing. Obey the requirements for that specific unit that are in your installation/instruction manual.

    THANK YOU FOR ANSWERING THOSE QUESTIONS

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